Air Classifier: Precision Dry Powder Separation Solutions by Epic Powder

Epic Powder delivers high-performance air classifiers engineered for ultra-precise dry particle separation down to 3 micron. Ideal for minerals, chemicals, food, metals, cement, and additive manufacturing, our centrifugal air classifiers combine sharp cut points, energy efficiency, and proven reliability to maximize yield and minimize waste.

ball milling and classifying production line 7
ball milling and classifying production line 7

Why Choose Epic Powder Air Classifiers?

Unmatched Precision: Separation accuracy of ±2 μm with sharp, repeatable cut points

Energy Efficient: Up to 30% lower power consumption than conventional classifiers

High Throughput: Capacities from 50 kg/h to over 6,000 kg/h

Built to Last: Heavy-duty stainless steel and wear-resistant construction

Smart Control: Full PLC integration with remote monitoring and real-time optimization

Eco-Friendly: Reduced dust emissions and minimal material waste

AIR CLASSIFIERS
Air Classifiers by Epic Powder

How an Air Classifier Works

Epic Powder air classifiers use a proven centrifugal and inertial separation process:

  1. Material is fed evenly into the classification chamber
  2. High-speed rotating airflow suspends particles
  3. Centrifugal force and gravity separate particles by size and density
  4. Fine particles exit through the center; coarse particles are discharged at the periphery

Advanced PLC controls allow instant adjustment of cut points and airflow without stopping production — ensuring consistent results every run.

Key Applications of Air Classifiers

IndustryCommon MaterialsBenefits Achieved
MineralsTalc, calcium carbonate, kaolinHigher purity, better recovery
ChemicalsPigments, catalysts, additivesUniform particle size for consistent reactions
FoodFlour, sugar, spices, starchImproved texture and flowability
Metal PowdersTitanium, aluminum, stainlessTight PSD for 3D printing & powder metallurgy
CementRaw meal, clinkerOptimized kiln performance & cement quality

Easy Installation, Operation & Maintenance

Plug-and-Play Design – Minimal footprint and fast integration

User-Friendly Interface – Intuitive HMI and remote monitoring

Low Maintenance – Quick-clean design and long wear-part life

Global Support – Remote diagnostics + on-site service available

Air classifier on site
ITC Air Classifier On Site

Frequently Asked Questions

What is an air classifier?

A machine that separates dry particles by size, shape, and density using controlled airflow — no water required.

Can it handle wet or sticky materials?

Air classifiers are designed for dry powders. Wet materials should be pre-dried.

What particle sizes can Epic Powder classifiers achieve?

From 1 μm to 150 μm, depending on model and settings.

How energy-efficient are they?

Up to 30% less power than traditional classifiers thanks to optimized rotor and air design.

Do you offer trials or pilot testing?

Yes — contact us to arrange a free material test or on-site demo.

Epic Powder air classifiers deliver the precision, efficiency, and reliability modern production demands. Whether you need ultra-fine classification for metal powders or high-volume mineral processing, we have the perfect solution. Contact our experts now and get your custom quote today.


“Thanks for reading. I hope my article helps. Please leave a comment down below. You may also contact EPIC Powder online customer representative Zelda for any further inquiries.”

— Posted by Emily Chen, Engineer

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